Honda Xr 600 Workshop Manual Free Download

Honda xr 600 workshop manual free download

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Honda xr 600 workshop manual free download

If you want to know more or withdraw your consent to all or some of the cookies, please refer to the cookie policy. By closing this banner, you agree to the use of cookies. Page of 76 Go. Table of Contents.

Clymer Manuals Honda XR600R XR650L XRL 650L XR600 Dual Sport Shop Service Repair Manual Video

Thank you for purchasing a Honda motorcycle. For your safety and comfort, please familiarise. Chapters Table Of Contents 4 Maintenance For your safety and comfort, please familiarise yourself with this manual before riding. Note that you cannot carry a passenger for the first 12 months after obtaining your motorcycle license. Before Riding………………………………… Protective Apparel…………………………… Helmet holder……………………………… Riding Tips…………………………………… Document bag………………………….

HONDA XR600R SERVICE REPAIR MANUAL PDF

Page 5 Damper Unit…………………………………… For our environment…………………….. Colour label………………………… Genuine Honda mufflers……………… Frame serial number VIN ………………. Clutch lever free play…………………… Troubleshooting…………………. Clutch - free play adjustment…………… Crankcase breather cleaning Specifications……… Keep the vehicle clean at all times and Please follow the instructions from your inspect the specified items.

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Operate the clear of fire when refueling. Secure the increases the risk of serious injury or strap properly. Helmets approved to death in an accident.

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AS are the only legal helmets in Both rider and passenger must wear Australia. This times whilst in motion.

Honda xr 600 workshop manual free download

Be the controllability and exhaust noise, which careful in terms of loading and securing may affect the durability of the motorcycle. Ride safely and observe the legal speed limit.

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Odometer Shows accumulated distance traveled in kilometres. The black number on white background shows m increments. Tripmeter Shows distance traveled per trip. High Beam Indicator Illuminates if the high beam is selected. Neutral Lamp Illuminates if the engine is in neutral gear and the main switch key is at ON position. Do not touch the switch whilst riding.

The engine stop switch should be left in RUN position during normal riding and used only in case of emergency. Advice The starter motor consumes considerable power. Avoid long cranking to prevent flattening the battery.

Use of a chain lock or similar device is also recommended. To engage the lock 1. Turn handlebar fully to the left or right. Using the holder will interfere with the operation and may damage the motorcycle. Also it will damage the helmet, reducing its protection. To use the helmet holder 1. Keep the owners manual and the service manual in a plastic bag and store in the Tool Kit Holder.

Refueling Always stop the engine before refueling and keep well clear of naked flames, sparks or 1. Lift up the key cover.

Honda xr 600 workshop manual free download

Insert the ignition heat sources. Do not fill higher than the bottom of the Fuel Cock filler neck see diagram or petrol may seep out through the breather hole on The fuel cock lever has three positions: the fuel tank cap.

Honda xr 600 workshop manual free download

Check the engine stop switch is in RUN position. Check the fuel cock lever is in ON position. Turn the ignition ON. Shift the gear change pedal to neutral position and check that the neutral indicator is ON.

Running In Shift down gears if necessary. Avoid abrupt shift down or the motorcycle may fishtail and transmission damage may occur. Do not run the engine in poorly ventilated area such as a closed workshop.

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Honda dealer. After the first month………………….. Page After The First Month After the first month Replacement parts The first service after one month or Use only genuine Honda parts and oil when km is crucial to the life of the engine.

Contact an authorized Honda dealer for all Honda parts and oil are designed service requirements. Page Regular Service It is your responsibility to have your motorcycle serviced by an authorized Honda dealer.

Honda xr 600 workshop manual free download

Page Maintenance Schedule The following Maintenance Schedule specifies all maintenance required to keep your motorcycle in peak operating condition. Maintenance work should be performed in accordance with standards and specifications of Honda by properly trained and equipped technicians.

Your authorised Honda dealer meets all of these requirements. Honda recommends that your authorised Honda dealer should road test your motorcycle after each periodic maintenance is carried out.

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Page Basic Maintenance Do not carry out any work beyond your knowledge and skill, and always use proper tools. Contact an Authorised Honda Dealer if you do not have proper tools or skills required for a particular job. Be careful to avoid burn injuries. Oil Level Prior to starting the engine and checking the oil level, please carry out the following checks: 1. Use of such oil may cause engine Honda GN4 damage or loss of performance.

Choose the engine oil corresponding to the Initial: 1,km After the first change: Every km atmospheric temperature in your riding Contact an Authorized Honda Dealer for the area.

Honda xr 600 workshop manual free download

After warm up, let the motorcycle idle 1. Park the motorcycle on a flat, level for about one minute, while holding surface.

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Start the engine and warm it the motorcycle upright. Warm up can be done with the motorcycle on its sidestand. Stop the engine and remove the oil dipstick straight way. Wipe the oil from the dipstick. Hold the motorcycle upright and insert the dipstick — Do Not Screw in. The oil level should be between the Min and Max lines — Page Drive Chain Never ride the motorcycle if the slack is 60mm or more.

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Roll the motorcycle back and forward to observe the chain. Contact an Authorized Honda Dealer for the adjustment or the replacement. Move the motorcycle back and forward to clean entire chain. If the fluid level is below the minimum, brake pads may be worn. Check the pads for wear or damage.

Honda Service Manuals

If the brake pads are fine, there may be a leak in the brake system. Contact your Honda Dealer. Inspect the brake pads from underneath the calipers. If the wear limit line is worn through to the side of the brake disc, replace the pads on both sides.

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Measure the distance traveled at the tip of the clutch lever with a ruler. Battery fluid level The diluted sulphuric acid electrolyte is check or refill are not required. Keep the highly corrosive and can cause severe battery terminals free of dirt and corrosion. Remove the Left Side Cover. Disconnect the negative lead from the battery terminal. Disconnect the positive lead from the battery terminal. Remove the bolts from the Battery Retainer.

Page Fuses Locate and repair the fault before installing a new fuse. Advice Replace the electrical parts only with genuine Honda accessories. Other parts can cause fuses to blow or flatten the battery.